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Automatic Down Filling Machine Bilateral Four-head Model

High-speed automatic down-filling machine is an intelligent production equipment specially designed for the down products industry, primarily used for automated down-filling processes in products such as down jackets, duvets, and pillows. Through the synergistic operation of high-precision weighing systems, intelligent control systems, and high-efficiency conveying devices, this equipment substitutes traditional manual down-filling methods, significantly enhancing production efficiency and filling accuracy. It stands as one of the core equipment in modern down products production lines.
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1. High-Efficiency and Precise Down-Filling

- Utilizes dynamic weighing technology with an accuracy of ±0.01g, ensuring uniform down-filling weight for each product.

- Filling speed reaches 5-15 pieces per minute (adjustable based on weight and specifications), achieving 5-10 times higher efficiency than manual methods.

2. Intelligent Control System

- Equipped with PLC or industrial-grade touchscreen, supporting digital parameter setting (e.g., weight, zonal filling ratio) for "one-touch operation."

- Features data storage and traceability functions to meet production quality management requirements.

3. Modular Design

- Compatible with various down materials (grey down, white down, washed down, etc.) and supports multiple filling modes (single-chamber/multi-chamber).

- ntegrated dust removal and filtration system reduces flying down contamination and improves workshop environment.

4. Energy-Saving and Environmentally Friendly

- Closed-loop circulation design minimizes material loss, achieving over 99% down utilization rate.

- Low-power motors and pneumatic systems reduce energy waste.

PRODUCT ADVANTAGES

1. More refunds and less replenishment, precisely saving down and cotton.

2. Independent weighing to eliminate interference.

3. Gate closure to prevent down or cotton rolling.

4. Capable for down and cotton to reduce repeated investment.

5. Automatic allocation of large weight.

6. USB data import and export.

7. Double-frequency drive saves more power.

8. Dual photoelectric control is more reliable.

9. Automatic blockage removal and labor saving.

10. Constant humidity control system.

11. Motor overcurrent, undervoltage and overvoltage protection.

12. Independent regulation of bilateral air pressure.

Optional: voice function, internet function, code scanning charging and data stream.

PRODUCT PARAMETERS

Machine model

SP-9584RM22

SP-9586RM22

Filling port

4

4

Total cycles

16

24

Filling materials

Low pile, high pile, pearl cotton, foam cotton, hand cotton

Drive mode

Dual variable frequency drive

Mixing structure

Three-phase motor 0.75KW+RV63 reducer

Maximum display accuracy

0.01g

Setting range

320g

Down capacity per bucket

30g

10g

Cotton capacity per bucket

35g

15g

Filling port diameter

Φ32mm

Filling speed

5-16g/s

Supply voltage

Single phase 220VAC

Rated power

3KW

Air pressure requirements

>0.6Mpa, 1m³/min

Host size

2.3*0.9*2m

2.3*0.9*0.2m

Weighing box size

2.24*0.6*0.9m

2.2*0.6*0.9m

Dust removal table size

1*0.6*1.2m

Minimum floor area

6*3m

PRODUCT USES

• Apparel Manufacturing: Zonal down-filling for down jackets, ski jackets, and outdoor gear.

• Home Textile Industry: Uniform filling for duvets and pillow cores.

• Customized Production: Supports flexible production needs for small batches and diverse varieties.


FAQ

Q1: What is the filling efficiency and accuracy of the machine?

A1: The equipment uses dynamic weighing technology with an accuracy of ±0.01g, ensuring uniform weight for each product. Filling speed adjusts according to product specifications, reaching up to 15 pieces per minute—5-10 times more efficient than manual methods.

Q2: Does the machine support multiple down materials and filling modes?

A2: Yes. With modular design, it accommodates grey down, white down, washed down, etc., and supports single-chamber/multi-chamber filling modes to meet zonal down-filling needs for products like jackets and duvets.

Q3: Is maintenance costly? Is it energy-saving and eco-friendly?

A3: Maintenance costs are low. The machine features low-power motors and pneumatic systems to reduce energy consumption. Its closed-loop design achieves over 99% down utilization, minimizing waste. A dust removal system also improves workshop hygiene, aligning with environmental standards.


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