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Automatic Down Filling Machine Single-sided Double-port

An automatic down-filling machine is a cutting-edge industrial device designed to streamline the process of filling garments, bedding, upholstery, and other textile products with down, feathers, or synthetic insulation. Ideal for the apparel, home textiles, and automotive industries, it replaces manual labor with automation, ensuring consistent quality, reduced material waste, and accelerated production cycles.
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Features

1. More refunds and less replenishment, precisely saving down and cotton.

2. Independent weighing to eliminate interference.

3. Gate closure to prevent down or cotton rolling.

4. Capable for down and cotton to reduce repeated investment.

5. Automatic allocation of large weight

6. USB data import and export.

7. Double-frequency dive saves more power.

8. Dual photoelectric control is more reliable.

9. Automatic blockage removal and labor saving.

10. Constant humidity control system.

11. Motor overcurrent, undervoltage and overvoltage protection.

12. Built-in fan saves space.

Optional: voice function, internet function, code scanning charging and data stream.

TECHNICAL PARAMETERS

Machine model

SP-9583RM20

SP-9583RM20+

SP-9584RM20

Filling port

2

2

2

Total cycles

6

7

8

Filling materials

Low pile, high pile, pearl cotton, foam cotton, hand cotton

Drive model

Dual variable frequency drive

Mixing structure

Three-phase motor 0.75KW+RV63 reducer

Maximum display accuracy

0.01g

Setting range

320g

Down capacity per bucket

30g

Cotton capacity per bucket

35g

Filling port diameter

Φ32mm

Filling speed

5-16g/s

Supply voltage

Single phase 220VAC

Rated power

2KW

Air pressure requirements

>0.6Mpa, 1m³/min

Host size

1.75*0.6*2m

2.03*0.6*2m

2.3*0.6*2m

Weighing box size

1.69*0.6*0.9m

1.97*0.6*0.9m

2.24*0.6*0.9m

Dust removal table size

1*0.6*1.2m

Minimum floor area

3*2.5m

PRODUCT USES

1. Garment Manufacturing (e.g., Down Jackets)

- Efficiency Boost: Replaces manual down filling, reducing labor costs.  

- Precision Filling: Automatically adjusts filling by gram weight (error margin: ±0.1g) and zones (thicker in collars/cuffs), minimizing defects.  

2. Home Textiles (e.g., Down Comforters, Pillows)

- Uniform Fluffiness: Prevents clumping and enhances thermal retention.  

- Customized Functionality: Zonal pillow filling (denser neck support) and adjustable comforter gram weight.  

3. Outdoor Gear (e.g., Sleeping Bags, Polar Expedition Suits)

- Extreme Environment Adaptation: Evenly fills high-loft down for superior insulation; supports hybrid filling with flame-retardant/moisture-proof materials.  

- Lightweight Design: Post-filling gear compacts more easily for portability.  

4. Small-Batch Custom Production

- Flexible Ordering: Accepts single-unit orders, switches filling patterns in 3 minutes.  

- Smart Integration: Automatically matches materials to reduce waste.  

5. Eco-Friendly Production

- Waste Reduction: Reclaims scattered down and saves materials; compatible with recycled materials (e.g., reprocessed down).  

- Energy Efficiency: Consumes 40% less power than traditional methods.  

FAQ

Q1: Does the machine require professional operators?

A1: It features a graphical touchscreen interface. Basic operations can be mastered within 30 minutes. Advanced functions (e.g., parameter programming) require 1-2 days of training provided by the manufacturer.  

Q2: What are the routine maintenance steps?

A2:  

- Daily: Clean filter screen dust and check air pump pressure (standard: 0.6-0.8MPa).  

- Monthly: Lubricate transmission components and calibrate load cells.  

- Annually: Replace seals and worn parts (e.g., suction tubes).  

Q3: How to troubleshoot machine malfunctions?

A3: The built-in self-diagnosis system displays error codes for common issues (e.g., down blockage, air pressure anomalies). Refer to the manual or contact customer support with the code.  

Q4: Does it support small-batch orders?

A4: Yes, it supports single-unit orders. Machine specifications and functions are customizable for flexible production.  

Q5: Does the machine meet production safety standards?

A5: CE-certified with multiple safeguards: emergency stop button, dust explosion-proof modules (ATEX compliant), and overload protection systems.  


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