English
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Features
1. Increased material recovery with reduced replenishment, enabling precise savings on down and cotton.
2. Independent weighing to eliminate external interference.
3. Gate closure design prevents down or cotton from spilling.
4. Compatible with both down and cotton, reducing redundant investment.
5. Automatic allocation for large-weight filling.
6. USB data import and export functionality.
7. Dual-frequency drive for enhanced energy efficiency.
8. Dual photoelectric control for higher reliability.
9. Automatic blockage removal to save labor.
10. Constant humidity control system.
11. Motor protection against overcurrent, undervoltage, and overvoltage.
12. Built-in fan for space-saving.
Optional features: voice control, internet connectivity, barcode-scanning charging, and data streaming.
TECHNICAL PARAMETERS
Machine model | SP-9583RM20 | SP-9583RM20+ | SP-9584RM20 |
Filling port | 2 | 2 | 2 |
Total cycles | 6 | 7 | 8 |
Filling materials | Low pile, high pile, pearl cotton, foam cotton, hand cotton | ||
Drive model | Dual variable frequency drive | ||
Mixing structure | Three-phase motor 0.75KW+RV63 reducer | ||
Maximum display accuracy | 0.01g | ||
Setting range | 320g | ||
Down capacity per bucket | 30g | ||
Cotton capacity per bucket | 35g | ||
Filling port diameter | Φ32mm | ||
Filling speed | 5-16g/s | ||
Supply voltage | Single phase 220VAC | ||
Rated power | 2KW | ||
Air pressure requirements | ＞0.6Mpa, 1m³/min | ||
Host size | 1.75*0.6*2m | 2.03*0.6*2m | 2.3*0.6*2m |
Weighing box size | 1.69*0.6*0.9m | 1.97*0.6*0.9m | 2.24*0.6*0.9m |
Dust removal table size | 1*0.6*1.2m | ||
Minimum floor area | 3*2.5m | ||
PRODUCT USES
1. Garment Manufacturing (e.g., Down Jackets)
• Efficiency Enhancement: Replaces manual down filling to lower labor costs.
• Precise Filling: Automatically adjusts filling by gram weight (with an error margin of ±0.1g) and in specific zones (thicker in collars and cuffs), reducing defective products.
2. Home Textiles (e.g., Down Comforters, Pillows)
• Uniform Fluffiness: Prevents clumping and improves thermal insulation.
• Customizable Features: Enables zonal filling for pillows (denser support for the neck area) and adjustable gram weight for comforters.
3. Outdoor Gear (e.g., Sleeping Bags, Polar Expedition Suits)
• Adaptability to Extreme Environments: Evenly fills high-loft down for excellent insulation; supports hybrid filling with flame-retardant and moisture-proof materials.
• Lightweight Construction: Gear after filling compacts more easily, enhancing portability.
4. Small-Batch Custom Production
• Flexible Order Handling: Accepts single-unit orders and switches filling patterns within 3 minutes.
• Smart Integration: Automatically matches materials to minimize waste.
5. Eco-Friendly Production
• Waste Reduction: Recovers scattered down to save materials; compatible with recycled materials (e.g., reprocessed down).
• Energy Efficiency: Consumes 40% less power compared to traditional methods.
FAQ
Q1: Does the machine require professional operators?
A1: It features a graphical touchscreen interface. Basic operations can be mastered within 30 minutes. Advanced functions (e.g., parameter programming) require 1-2 days of training provided by the manufacturer.
Q2: What are the routine maintenance steps?
A2:
- Daily: Clean filter screen dust and check air pump pressure (standard: 0.6-0.8MPa).
- Monthly: Lubricate transmission components and calibrate load cells.
- Annually: Replace seals and worn parts (e.g., suction tubes).
Q3: How to troubleshoot machine malfunctions?
A3: The built-in self-diagnosis system displays error codes for common issues (e.g., down blockage, air pressure anomalies). Refer to the manual or contact customer support with the code.
Q4: Does it support small-batch orders?
A4: Yes, it supports single-unit orders. Machine specifications and functions are customizable for flexible production.
Q5: Does the machine meet production safety standards?
A5: CE-certified with multiple safeguards: emergency stop button, dust explosion-proof modules (ATEX compliant), and overload protection systems.
Features
1. Increased material recovery with reduced replenishment, enabling precise savings on down and cotton.
2. Independent weighing to eliminate external interference.
3. Gate closure design prevents down or cotton from spilling.
4. Compatible with both down and cotton, reducing redundant investment.
5. Automatic allocation for large-weight filling.
6. USB data import and export functionality.
7. Dual-frequency drive for enhanced energy efficiency.
8. Dual photoelectric control for higher reliability.
9. Automatic blockage removal to save labor.
10. Constant humidity control system.
11. Motor protection against overcurrent, undervoltage, and overvoltage.
12. Built-in fan for space-saving.
Optional features: voice control, internet connectivity, barcode-scanning charging, and data streaming.
TECHNICAL PARAMETERS
Machine model | SP-9583RM20 | SP-9583RM20+ | SP-9584RM20 |
Filling port | 2 | 2 | 2 |
Total cycles | 6 | 7 | 8 |
Filling materials | Low pile, high pile, pearl cotton, foam cotton, hand cotton | ||
Drive model | Dual variable frequency drive | ||
Mixing structure | Three-phase motor 0.75KW+RV63 reducer | ||
Maximum display accuracy | 0.01g | ||
Setting range | 320g | ||
Down capacity per bucket | 30g | ||
Cotton capacity per bucket | 35g | ||
Filling port diameter | Φ32mm | ||
Filling speed | 5-16g/s | ||
Supply voltage | Single phase 220VAC | ||
Rated power | 2KW | ||
Air pressure requirements | ＞0.6Mpa, 1m³/min | ||
Host size | 1.75*0.6*2m | 2.03*0.6*2m | 2.3*0.6*2m |
Weighing box size | 1.69*0.6*0.9m | 1.97*0.6*0.9m | 2.24*0.6*0.9m |
Dust removal table size | 1*0.6*1.2m | ||
Minimum floor area | 3*2.5m | ||
PRODUCT USES
1. Garment Manufacturing (e.g., Down Jackets)
• Efficiency Enhancement: Replaces manual down filling to lower labor costs.
• Precise Filling: Automatically adjusts filling by gram weight (with an error margin of ±0.1g) and in specific zones (thicker in collars and cuffs), reducing defective products.
2. Home Textiles (e.g., Down Comforters, Pillows)
• Uniform Fluffiness: Prevents clumping and improves thermal insulation.
• Customizable Features: Enables zonal filling for pillows (denser support for the neck area) and adjustable gram weight for comforters.
3. Outdoor Gear (e.g., Sleeping Bags, Polar Expedition Suits)
• Adaptability to Extreme Environments: Evenly fills high-loft down for excellent insulation; supports hybrid filling with flame-retardant and moisture-proof materials.
• Lightweight Construction: Gear after filling compacts more easily, enhancing portability.
4. Small-Batch Custom Production
• Flexible Order Handling: Accepts single-unit orders and switches filling patterns within 3 minutes.
• Smart Integration: Automatically matches materials to minimize waste.
5. Eco-Friendly Production
• Waste Reduction: Recovers scattered down to save materials; compatible with recycled materials (e.g., reprocessed down).
• Energy Efficiency: Consumes 40% less power compared to traditional methods.
FAQ
Q1: Does the machine require professional operators?
A1: It features a graphical touchscreen interface. Basic operations can be mastered within 30 minutes. Advanced functions (e.g., parameter programming) require 1-2 days of training provided by the manufacturer.
Q2: What are the routine maintenance steps?
A2:
- Daily: Clean filter screen dust and check air pump pressure (standard: 0.6-0.8MPa).
- Monthly: Lubricate transmission components and calibrate load cells.
- Annually: Replace seals and worn parts (e.g., suction tubes).
Q3: How to troubleshoot machine malfunctions?
A3: The built-in self-diagnosis system displays error codes for common issues (e.g., down blockage, air pressure anomalies). Refer to the manual or contact customer support with the code.
Q4: Does it support small-batch orders?
A4: Yes, it supports single-unit orders. Machine specifications and functions are customizable for flexible production.
Q5: Does the machine meet production safety standards?
A5: CE-certified with multiple safeguards: emergency stop button, dust explosion-proof modules (ATEX compliant), and overload protection systems.
