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Automatic Down Filling Machine Single-sided Single-port

An automatic down filling machine is an intelligent device specifically designed for the production of down-filled products (such as down jackets, sleeping bags, home textile items, etc.). It achieves precise down filling through automation technology, replacing traditional manual filling methods. This equipment significantly improves production efficiency, weighing accuracy, and product quality while reducing down material waste and labor costs. As a critical tool in modern apparel manufacturing, it ensures standardized and high-performance production processes.
 
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PRODUCT ADVANTAGE

1. High Precision: ±0.1g weighing error ensures consistent product loft and thermal performance.  

2. High Efficiency: Single-unit production capacity reaches 300-800 pieces/hour (depending on product complexity).  

3. Cost Savings: Reduces reliance on manual labor and increases down utilization rate to over 98%.  

4. Adaptability: Supports diverse weight specifications, compartment designs, and down materials (duck down, goose down, etc.).  

5. Eco-Friendly Operation: Closed-loop operation minimizes dust dispersion and enhances workshop cleanliness.  


PRODUCT FEATURES


1. Fewer replenishments and more accurate refunds, enabling precise savings on down and cotton.

2. Independent weighing design to eliminate external interference.

3. Gate closing mechanism prevents down or cotton from spilling.

4. Compatible with both down and cotton, reducing redundant investment.

5. Automatic allocation for large-weight filling.

6. USB data import/export functionality.

7. Dual-frequency control drive for enhanced energy efficiency.

8. Dual photoelectric sensors for higher reliability.

9. Automatic blockage removal to save labor.

10. Constant humidity control system.

11. Motor protection against overcurrent, undervoltage, and overvoltage.

12. Built-in fan for space-saving.

Optional features: voice control, internet connectivity, barcode-scanning charging, and data streaming.


TECHNICAL PARAMETERS

Machine model

SP-9583RM10

SP-9584RM10

SP-9586RM10

SP-9587RM10

SP-9588RM10

Filling port

1

1

1

1

1

Total cycles

3

4

6

7

8

Capable materials

Low pile, high pile, pearl cotton, foam cotton, hand cotton

Drive mode

Dual variable frequency drive

Mixing structure

Three-phase motor 0.75KW+RV63 reducer

Maximum display accuracy

0.01g

Setting range

320g

Down capacity per bucket

30g

Cotton capacity per bucket

35g

Outlet pipe diameter

Φ32mm

Filling speed

5-16g/s

Supply voltage

Single phase 220VAC

Rated power

2KW

Air pressure requirements

>0.6Mpa, 0.6m³/min

Host size

1.4*0.6*2m

1.75*0.6*2m

2.03*0.6*2m

2.3*0.6*2m

Weighing box size

1.2*0.6*0.9m

1.69*0.6*0.9m

1.97*0.6*0.9m

2.24*0.6*0.9m

Dust removal table size

1*0.6*1.2m

Minimum floor area

2*2.5m

3*2.5m



PRODUCT USES


1. Production of down jackets/down pants

This is the core application scenario. In the industrial production of down jackets and down pants, automatic down filling machines can accurately fill down into the interlayers of different parts such as the body, sleeves, and hats according to preset parameters (such as down filling amount and position). They replace the inefficiency and errors of manual down filling, especially suitable for mass production of standardized products.


2. Production of down home textile products

• Down quilts: Filling down for down quilts of different specifications (single quilts, double quilts) and different蓬松度 (loft), ensuring uniform down filling in each grid to improve the warmth and comfort of the quilt.

• Down pillows/down cushions: Quantitatively filling down for small home textile products such as pillows and cushions, avoiding problems of uneven filling or excessive/insufficient filling caused by manual operation.


3. Production of outdoor products

Outdoor equipment such as down sleeping bags, down jackets, and down mountaineering suits have extremely high requirements for the accuracy of down filling (directly affecting warmth performance and weight). Automatic down filling machines can meet strict filling standards, ensuring the reliability of products in extreme environments.


4. Production of children's clothing and infant products

Children's down jackets, down vests, and other products need to strictly control the down filling amount (to avoid being too thick affecting movement or too thin reducing warmth). Moreover, high cleanliness is required during the filling process. The密封性 (sealing performance) and precision of automatic down filling machines can reduce the mixing of impurities, meeting the safety standards for infant products.


5. Processing of customized down products

For the high-end custom market (such as custom down quilts and personalized down jackets), automatic down filling machines can flexibly meet different customers' personalized needs for down filling amount and loft by adjusting parameters, balancing customization and production efficiency.


6. Filling of industrial thermal insulation materials

In some industrial scenarios, down is used in special thermal insulation materials (such as pipeline insulation sleeves and equipment heat insulation layers) due to its light weight and strong warmth retention. Automatic down filling machines can realize quantitative filling of such industrial products, improving the stability of insulation effects.


7. Mass production in e-commerce/small processing plants

With the rise of e-commerce live streaming and small-batch quick response modes, small and medium-sized processing plants need to quickly respond to orders. Automatic down filling machines (especially small and easy-to-operate models) can reduce labor costs and improve the efficiency and consistency of small-batch production.


PRODUCT VIDEO



FAQ

Q1. What is the filling accuracy of the automatic down filling machine?

A1: The machine uses high-precision weighing sensors and advanced control systems, achieving a filling accuracy of ±0.1g, which meets the production needs of products requiring precise down filling.


Q2. Is the equipment difficult to operate?

A2:Operation is simple and user-friendly. The machine features a humanized interface: input parameters (e.g., filling weight) on the control panel and start the process with one button. It also includes an operation guide and fault prompt function, enabling quick上手 for beginners.


Q3. How about daily maintenance? Any precautions?

A3: Maintenance is easy. Regularly clean residual down from the surface and interior to prevent blockages; check for loose component connections; lubricate moving parts monthly. Note: Always power off the device before cleaning to avoid accidents.


Q4. What if the machine malfunctions?

A4: The built-in fault diagnosis system triggers an alarm with error codes. Troubleshoot初步 using the manual. If unresolved, contact our 24/7 after-sales technical support team. On-site maintenance by professionals is available when necessary.


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