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Automatic Down Filling Machine Single-sided Single-port

An automatic down filling machine is an intelligent device specifically designed for the production of down-filled products (such as down jackets, sleeping bags, home textile items, etc.). It achieves precise down filling through automation technology, replacing traditional manual filling methods. This equipment significantly improves production efficiency, weighing accuracy, and product quality while reducing down material waste and labor costs. As a critical tool in modern apparel manufacturing, it ensures standardized and high-performance production processes.
 
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PRODUCT ADVANTAGE

1. High Precision: ±0.1g weighing error ensures consistent product loft and thermal performance.  

2. High Efficiency: Single-unit production capacity reaches 300-800 pieces/hour (depending on product complexity).  

3. Cost Savings: Reduces reliance on manual labor and increases down utilization rate to over 98%.  

4. Adaptability: Supports diverse weight specifications, compartment designs, and down materials (duck down, goose down, etc.).  

5. Eco-Friendly Operation: Closed-loop operation minimizes dust dispersion and enhances workshop cleanliness.  

PRODUCT FEATURES

1. More refunds and less replenishment, precisely saving down and cotton.

2. Independent weighing to eliminate interference.

3. Gate closure prevent down or cotton rolling.

4. Capable for down and cotton to reduce repeated investment.

5. Automatic allocation of large weight.

6. USB data import and export.

7. Double-frequency control drive saves more power.

8. Dual photoelectric is more reliable.

9. Automatic blockage removal and labor saving.

10. Constant humidity control system.

11. Motor overcurrect, undervoltage and overvoltage protection.

12. Built-in fan saves space.

Optional: voice function, internet function, code scanning charge and data stream.

TECHNICAL PARAMETERS

Machine model

SP-9583RM10

SP-9584RM10

SP-9586RM10

SP-9587RM10

SP-9588RM10

Filling port

1

1

1

1

1

Total cycles

3

4

6

7

8

Capable materials

Low pile, high pile, pearl cotton, foam cotton, hand cotton

Drive mode

Dual variable frequency drive

Mixing structure

Three-phase motor 0.75KW+RV63 reducer

Maximum display accuracy

0.01g

Setting range

320g

Down capacity per bucket

30g

Cotton capacity per bucket

35g

Outlet pipe diameter

Φ32mm

Filling speed

5-16g/s

Supply voltage

Single phase 220VAC

Rated power

2KW

Air pressure requirements

>0.6Mpa, 0.6m³/min

Host size

1.4*0.6*2m

1.75*0.6*2m

2.03*0.6*2m

2.3*0.6*2m

Weighing box size

1.2*0.6*0.9m

1.69*0.6*0.9m

1.97*0.6*0.9m

2.24*0.6*0.9m

Dust removal table size

1*0.6*1.2m

Minimum floor area

2*2.5m

3*2.5m

PRODUCT USES

1. Home Textile Industry

- Down Quilt/Pillow Production: Precisely fills down into quilt cores and pillow cores to ensure uniform weight distribution and avoid human error.  

- Mattress/Cushion Manufacturing: Rapidly fills hybrid materials (fiber and down) to enhance loftiness and thermal insulation.  

2. Apparel Manufacturing

- Down Jackets/Outdoor Gear: Accurately controls down weight to adapt to jackets, sleeping bags, ski wear, and other products with varying warmth requirements.  

- Anti-Feather-Leakage Process: Integrates high-density fabrics with automated down filling to minimize feather escape risks.  

3. Industrial Filling Applications

- Car Seat Cushions/Interiors: Fills down or fiber materials to improve comfort in premium automotive seating.  

- Furniture/Household Items: Mass production of items like down sofa cushions and pet beds.  

4. Customization & Premium Products

-Luxury/High-End Bedding: Meets high-precision, small-batch customization needs (e.g., zoned filling with varying down content).  

-Personalized Product Development: Supports blended ratios of multiple fillers (down, cotton, synthetic fibers).  

5. Large-Scale Industrial Production

- Fast-Moving Consumer Goods (FMCG) OEMs: Rapidly responds to seasonal orders (e.g., concentrated winter down jacket production).  

- Standardized Production Line Upgrades: Replaces manual down filling, reduces labor costs, and enhances production stability.  

PRODUCT VIDEO


FAQ

Q1. What is the filling accuracy of the automatic down filling machine?

A1: The machine uses high-precision weighing sensors and advanced control systems, achieving a filling accuracy of ±0.1g, which meets the production needs of products requiring precise down filling.

Q2. Is the equipment difficult to operate?

A2:Operation is simple and user-friendly. The machine features a humanized interface: input parameters (e.g., filling weight) on the control panel and start the process with one button. It also includes an operation guide and fault prompt function, enabling quick上手 for beginners.

Q3. How about daily maintenance? Any precautions?

A3: Maintenance is easy. Regularly clean residual down from the surface and interior to prevent blockages; check for loose component connections; lubricate moving parts monthly. Note: Always power off the device before cleaning to avoid accidents.

Q4. What if the machine malfunctions?

A4: The built-in fault diagnosis system triggers an alarm with error codes. Troubleshoot初步 using the manual. If unresolved, contact our 24/7 after-sales technical support team. On-site maintenance by professionals is available when necessary.


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