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Automatic down filling machine dual-head dual-side model

The Dual-head dual-side automatic down-filling machine redefines mass production standards for down filling with its "double efficiency, double precision" design. Through intelligent, modular architecture, it serves as the core equipment for cost reduction and efficiency improvement in the down products industry. This machine features two independent filling units, enabling simultaneous processing of two products and doubling efficiency compared to traditional single-head models.
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PRODUCT ADVANTAGES

1. Doubled Efficiency, Soaring Productivity

- Dual-Station Synchronous Operation: The bilateral independent down-filling system can process two products simultaneously, increasing filling speed by over 100%, especially ideal for large-volume orders.  

- Dual-Head Precision Filling: Equipped with two filling heads that alternate or operate synchronously, minimizing downtime and enabling seamless production workflows.  

- Intelligent Control: Integrated with PLC or touchscreen systems for one-click parameter settings. Product specification changes require no manual recalibration, further enhancing production efficiency.  


2. Precision Control, Consistent Quality

- High-Precision Weighing Module: Utilizes imported sensors to control error margins within ±0.01g, ensuring uniform down filling for every product.  

- Dual-Channel Independent Measurement: Separate computation for bilateral filling heads eliminates interference, preventing weight deviations caused by pressure fluctuations.  

- Dynamic Compensation Technology: Real-time monitoring automatically adjusts airflow and pressure parameters during filling, eliminating "empty fills" or "leakage."  


3. Flexible Adaptability, Versatile Applications

- Broad Material Compatibility: Supports diverse filling materials like down, cotton, and PP cotton, meeting requirements for apparel, quilts, cushions, and more.  

- Modular Design: Quick-replaceable components (e.g., filling heads, conveyors) ensure compatibility with both small items (pillows) and large products (down jackets).  

- Space-Efficient Structure: Compact integrated design minimizes footprint, ideal for SMEs with limited workshop space.  


PRODUCT FEATURES

1. More refunds and less replenishment, precisely saving down and cotton.

2. Independent weighing to eliminate interference.

3. Gate closure to prevent down or cotton rolling.

4. Capable for down and cotton to reduce repeated investment.

5. Automatic allocation of large weight.

6. USB data import and export.

7. Double-frequency drive saves more power.

8. Dual photoelectric control is more reliable.

9. Automatic blockage removal and labor saving.

10. Constant humidity control system.

11. Motor overcurrent, undervoltage and overvoltage protection.

12. Independent regulation of bilateral air pressure.

Optional: voice function, internet function, code scanning charging and data stream.


PRODUCT PARAMETERS

Machine model

SP-9586RM11

SP-9587RM11

SP-9588RM11

Filling port

2

2

2

Total cycles

12

14

16

Filling materials

Low pile, high pile, pearl cotton, foam cotton, hand cotton

Drive mode

Dual variable frequency drive

Mixing structure

Three-phase motor 0.75KW+RV63 reducer

Maximum display accuracy

0.01g

Setting range

320g

Down capacity per bucket

30g

Cotton capacity per bucket

35g

Filling port diameter

Φ32mm

Filling speed

5-16g/s

Supply voltage

Single phase 220VAC

Rated power

3KW

Air pressure requirements

>0.6Mpa, 1m³/min

Host size

1.75*0.9*2m

2.03*0.9*2m

2.3*0.9*2m

Weighing box size

1.69*0.6*0.9m

1.97*0.6*0.9m

2.24*0.6*0.9m

Dust removal table size

1*0.6*1.2m

Minimum floor size

6*2.5m


PRODUCT USES


1. Apparel Manufacturing: Mass production of down jackets, padded coats, and outdoor gear requiring high-precision filling.  

2. Home Textile Industry: Rapid filling for quilts, pillows, and sofa cushions, adapting to multi-specification orders.  

3. Industrial Secto: Filling automotive seat cushions, medical protective gear, and industrial products, compatible with materials like down and PP cotton.  


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