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Automatic knit and woven fabric spreading machine servo motor

The servo-driven automatic fabric spreading machine is an intelligent, high-precision, and high-efficiency integrated automated equipment in the textile industry, specifically designed for fabric layup processes in apparel, home textiles, automotive interiors, composite materials, and related fields. At its core, it employs servo drive technology combined with an advanced motion control system, enabling automatic fabric unfolding, alignment, tension adjustment, and multi-layer precision stacking. This significantly enhances production efficiency and product quality, making it a key equipment in modern intelligent manufacturing.
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SERVO SYSTEM

1. The core algorithm of servo speed curve: the spreading speed is upgraded from the original 94m/min to 110m/min, the acceleration time is shortened by 25%, the deceleration time is shortened by 40%, and the overall spreading effect is improved by 24.5%.

2. Change the traditional mechanical slack adjuster, and use the touch screen digital memory function to adjust the slack, which is convenient to control and improves the precision.

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PRODUCT FEATURES

1. Machine returns back to original position once fabric runs empty.

2. The machine power will automatically shut off upon 5 minutes idle.

3. The spread laid fabric is not pulled when the emergency stop triggers.

4. The streamline shape can reduce the wind disturbance, noise and vibration.

5. Automatic fabric expanding system.

6. PLC touch panel, user-friendly operation system.

7. Non-tension spreading.

8. Simple operation increases production efficiency and also ensures the best quality.

9. The new Arc mechanism ensures the elastic fabrics expanded perfectly.

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MAIN DEVICE

1. Touch panel display: easy to set up the length, number of layer, speed and steps.

2. Fabric expanding device: it can be adjusted according to the different width and tension of fabrics, making fabrics free from tension.

3. Cutting device: the auto-cutter can be easily dismounted. Travel length and speed of cutter are adjustable.

4. Automatic fabric relaxing control: to relax the fabric in advance and release the tension during spreading the fabric.

5. Edge control device: automatic edge control during spreading fabric.

6. Fabric lading sensor: machine returns back to original position once fabric runs empty.

7. Emergency stop: the brake lines are under two sides of table, and can be efficiently pulled upon emergency.

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STANDARD EQUIPMENT

1. Memory for set up of spreading length  

2. Auto acceleration and deceleration by computer  

3. Bucket type unwinding synchronized with relaxing function  

4. Fabric setting bar and fabric expander  

5. Working status lamp  

6. Emergency stop  

7. Auto-lifting device  

8. Adjustable cutter travel length  

9. Layer counter  

10. Edge control  

11. Auto-cutter  

12. Rewinding device (Cloth roll)  

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PRODUCT PARAMETERS

Model

KWS-190

KWS-210

KWS-220

Power supply

1P/220V

1P/220V

1P/220V

motor

1KW

1KW

1KW

Maximum cloth width

1900mm/75”

2100mm/83”

2200mm/86”

Table width

2130mm/84”

2330mm/92”

2430mm/96”

Machine weight

340kg

360kg

395kg

Weight of cloth roll

60kg max

60kg max

60kg max

Diameter of cloth roll

450mm max

450mm max

600mm max

Travel speed

90m/min max

90m/min max

110m/min max

Machine dimensions

2600*1800*950mm

2800*1800*950mm

2900*1900*1000mm

Packing dimensions

2800*2000*1250mm

3000*2000*1250mm

3000*2000*1250mm

N.W/G.W

570/860kg

610/970kg

645/1065kg

Lay height

One way 220mm, KWS-H 300mm

Face to face 150mm, KWS-H 230mm

Spreading methods

One-way spreading (face up)

Zigzag spreading (face to face)

Multiple length spreading (face up)

FAQ

Q1: Does the equipment support adaptive adjustments for different fabrics?

A1: Yes, the machine offers the following functions:  

  - Adjustable cutter travel: Adapts to fabrics of varying thicknesses or elasticity.  

  - Auto-lifting device: Dynamically adjusts height based on layering thickness.  

  - Expander and positioning bar: Flattens lightweight or edge-curling fabrics.  

Q2: How to preset spreading parameters (e.g., length, layers)?  

A2: Input values directly via the human-machine interface (touchscreen) or recall pre-stored process templates, enabling rapid switching between production tasks.  

Q3: How to resolve fabric misalignment or tension anomalies during operation?

A3:

  - Automatic edge correction: The edge control system monitors and adjusts fabric position in real time using photoelectric sensors.  

  - Emergency stop with alarm: If severe tension imbalance is detected, the machine triggers an emergency stop and displays a fault code.  

Q4: What are the routine maintenance steps?

A4:

  - Regularly clean guide rails, sensors, and cutter areas to prevent fabric debris buildup.  

  - Check lubrication status of servo motors and replenish specialized lubricant periodically.  

  - Calibrate the layer counter and tension feedback system to ensure data accuracy.  


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