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PRODUCT ADVANTAGES
- High Efficiency and Energy Saving: The filling speed is 5-10 times faster than traditional manual methods, significantly reducing labor costs and production cycles.
- Precision and Control: Achieves a weight tolerance within ±1%, ensuring consistent product weight and minimizing material waste.
- Flexible Adaptability: Compatible with various filling materials (down, cotton, synthetic fibers, etc.) and supports processing of products with diverse specifications.
- User-Friendly Operation: Automated workflows reduce reliance on worker expertise, while one-touch controls enhance production stability.
Features
1. More refunds and less replenishment, precisely saving down and cotton.
2. Independent weighing to eliminate interference.
3. Gate closure to prevent down or cotton rolling.
4. Automatic allocation of large weight.
5. USB data import and export.
6. Variable frequency drive saves more power.
7. Automatic blockage removal and labor saving.
8. Capable for down and cotton to reduce repeated investment.
9. Motor overcurrent, undervoltage and overvoltage protection.
10. Constant humidity control system
Optional: voice function, internet function, code scanning charging and data stream.
PARAMETERS
Machine model | SP-9686RM10 | SP-9687RM10 | SP-9688RM10 |
Filling port | 1 | 1 | 1 |
Total cycles | 6 | 7 | 8 |
Filling materials | Low pile, high pile, pearl cotton, foam cotton, hand cotton | ||
Drive mode | Dual frequency conversion | ||
Mixing structure | Three-phase motor 0.75KW+RV63 reducer | ||
Maximum display accuracy | 0.01g | ||
Setting range | 320g | ||
Down capacity per bucket | 30g | ||
Cotton capacity per bucket | 35g | ||
Filling port diameter | Φ32mm | ||
Filling speed | 5-25g/s | ||
Supply voltage | Single phase 220vac | ||
Rated power | 3KW | ||
Air pressure requirements | ＞0.6Mpa, 1m³/min | ||
Hose size | 1.75*0.6*2m | 2.03*0.6*2m | 2.3*0.6*2m |
Weighing box size | 1.69*0.6*0.9m | 1.97*0.6*0.9m | 2.24*0.6*0.9m |
Minimum floor area | 5*2.5m | ||
PRODUCT USES
- Home Textile Manufacturers: Ideal for large-scale production of standardized products like duvets and pillows.
- Customized Processing: Meets the demand for personalized filling weights from premium home textile brands.
- Sustainable Production: Helps reduce material waste and aligns with green manufacturing trends.
FAQ
Q1: How is filling accuracy ensured? What is the tolerance range?
A1: Equipped with high-precision weighing sensors and intelligent algorithms, the machine controls weight tolerance within ±1%, ensuring consistent filling amounts across products and minimizing material waste.
Q2: Does the machine support different filling materials, such as down or synthetic fibers?
A2: Yes. It is compatible with various materials, including down, cotton, and polyester fibers. Parameters can be adjusted to accommodate differences in material loftiness and flowability.
Q3: Does operation require specialized skills? How long is the training period?
A3: The machine features a one-touch automated process with a user-friendly interface (touchscreen or PLC control). Most operators can master it after 1-2 days of training.
Q4: How are dust and down particles controlled during filling?
A4: A built-in multi-layer filtration system and negative pressure dust removal devices capture over 95% of airborne fibers and dust, maintaining a clean workshop and meeting environmental standards.
Q5: What routine maintenance is required for the machine?
A5:
- Clean the filters and dust collection units daily;
- Lubricate transmission components regularly;
- Schedule quarterly professional calibration and thorough maintenance.
PRODUCT ADVANTAGES
- High Efficiency and Energy Saving: The filling speed is 5-10 times faster than traditional manual methods, significantly reducing labor costs and production cycles.
- Precision and Control: Achieves a weight tolerance within ±1%, ensuring consistent product weight and minimizing material waste.
- Flexible Adaptability: Compatible with various filling materials (down, cotton, synthetic fibers, etc.) and supports processing of products with diverse specifications.
- User-Friendly Operation: Automated workflows reduce reliance on worker expertise, while one-touch controls enhance production stability.
Features
1. More refunds and less replenishment, precisely saving down and cotton.
2. Independent weighing to eliminate interference.
3. Gate closure to prevent down or cotton rolling.
4. Automatic allocation of large weight.
5. USB data import and export.
6. Variable frequency drive saves more power.
7. Automatic blockage removal and labor saving.
8. Capable for down and cotton to reduce repeated investment.
9. Motor overcurrent, undervoltage and overvoltage protection.
10. Constant humidity control system
Optional: voice function, internet function, code scanning charging and data stream.
PARAMETERS
Machine model | SP-9686RM10 | SP-9687RM10 | SP-9688RM10 |
Filling port | 1 | 1 | 1 |
Total cycles | 6 | 7 | 8 |
Filling materials | Low pile, high pile, pearl cotton, foam cotton, hand cotton | ||
Drive mode | Dual frequency conversion | ||
Mixing structure | Three-phase motor 0.75KW+RV63 reducer | ||
Maximum display accuracy | 0.01g | ||
Setting range | 320g | ||
Down capacity per bucket | 30g | ||
Cotton capacity per bucket | 35g | ||
Filling port diameter | Φ32mm | ||
Filling speed | 5-25g/s | ||
Supply voltage | Single phase 220vac | ||
Rated power | 3KW | ||
Air pressure requirements | ＞0.6Mpa, 1m³/min | ||
Hose size | 1.75*0.6*2m | 2.03*0.6*2m | 2.3*0.6*2m |
Weighing box size | 1.69*0.6*0.9m | 1.97*0.6*0.9m | 2.24*0.6*0.9m |
Minimum floor area | 5*2.5m | ||
PRODUCT USES
- Home Textile Manufacturers: Ideal for large-scale production of standardized products like duvets and pillows.
- Customized Processing: Meets the demand for personalized filling weights from premium home textile brands.
- Sustainable Production: Helps reduce material waste and aligns with green manufacturing trends.
FAQ
Q1: How is filling accuracy ensured? What is the tolerance range?
A1: Equipped with high-precision weighing sensors and intelligent algorithms, the machine controls weight tolerance within ±1%, ensuring consistent filling amounts across products and minimizing material waste.
Q2: Does the machine support different filling materials, such as down or synthetic fibers?
A2: Yes. It is compatible with various materials, including down, cotton, and polyester fibers. Parameters can be adjusted to accommodate differences in material loftiness and flowability.
Q3: Does operation require specialized skills? How long is the training period?
A3: The machine features a one-touch automated process with a user-friendly interface (touchscreen or PLC control). Most operators can master it after 1-2 days of training.
Q4: How are dust and down particles controlled during filling?
A4: A built-in multi-layer filtration system and negative pressure dust removal devices capture over 95% of airborne fibers and dust, maintaining a clean workshop and meeting environmental standards.
Q5: What routine maintenance is required for the machine?
A5:
- Clean the filters and dust collection units daily;
- Lubricate transmission components regularly;
- Schedule quarterly professional calibration and thorough maintenance.
